Coating Equipment - List of Manufacturers, Suppliers, Companies and Products

Discharge Coating and Build-Up Device Micro Depo

Preventive maintenance and repair through coating on molds. High-quality coating and repair can be easily achieved by anyone.

This is our original patented product that can be used for both preventive maintenance coatings and build-up repairs on machine parts, molds, etc., applying the principles of discharge machining. Coating and build-up can be performed without causing thermal effects such as distortion or shrinkage to the workpiece. The device is portable and can be used with a 100V power supply, making it ideal for repair work on-site. It eliminates downtime due to repairs and waste from spare parts inventory, resulting in increased productivity and reduced costs.

Company：テクノコート
Price：1 million yen-5 million yen

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[Use Case] Preventive maintenance and defect rate reduction for aluminum die casting and casting molds.

Prevent mold erosion, melting, and heat cracks! Improve flow of molten material and reduce product defect rates!

In aluminum die casting and casting molds, high-temperature molten aluminum flows at high speed, causing erosion and melting on the mold surface. Additionally, heat expansion and cooling contraction can lead to heat cracks. The discharge coating and buildup device "Depo Series" prevents mold melting, seizing, galling, and heat cracks by coating the cermet electrodes. It also improves the flow of molten metal and reduces the defect rate of products. 【Effects of Coating Treatment (Partial)】 ■ Prevention of mold wear ■ Prevention of mold melting ■ Prevention of mold seizing and galling ■ Prevention of mold heat cracks ■ Maintenance of mold flowability and prevention of insufficient thickness ■ Control of molten metal flow direction and prevention of flow marks *For more details, please refer to the PDF document or feel free to contact us.

Company：テクノコート
Price：Other

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[Use Case] Repair of aluminum die-cast and casting products.

Achieve a reduction in product defect rates! Easily repair missing material such as voids without distortion or shrinkage!

We would like to introduce examples of applications for the discharge coating and buildup device "Depo Series." It allows for easy buildup repairs of defects such as voids, pinholes, and insufficient thickness that occur in aluminum die-cast and cast products, without distortion or shrinkage. This helps to reduce the defect rate of products. Please feel free to contact us when you need assistance. 【Related Products】 ■ Discharge Coating and Buildup Device "Depo Series" *For more details, please refer to the PDF document or feel free to contact us.

Company：テクノコート
Price：Other

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[Usage Example] Repairing machine parts and equipment on-site with build-up welding.

Large-scale work can be processed only in the necessary areas without disassembly! Work efficiency will be greatly improved!

We would like to introduce examples of applications for the discharge coating and buildup device "Depo Series." The device is portable and operates on a 100V power supply, offering overwhelming on-site workability, allowing for localized processing of large workpieces without disassembly. Additionally, there is no need for preheating or post-heating, significantly improving work efficiency. 【Case Overview】 ■Workpiece: Shaft components of industrial machinery ■Repair Area: Worn area (L80×W30×D3mm) *For more details, please refer to the PDF document or feel free to contact us.

Company：テクノコート
Price：Other

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放電被覆・肉盛装置『 T-SPARK 』

熱入力が低く、応力・歪みが発生しない

現場で誰でも簡単に高品質な肉盛とコーティングが可能です。放電のみのスタンダートタイプとレーザーとのハイブリットタイプをラインナップ。＜ダイカスト金型へのコーティング＞・焼付き、溶損の予防・クラックの抑制・湯流れ改善による不良率の低減＜プラスチック・ゴム金型への肉盛補修＞・PL部に肉盛をしてバリ止め・文字消しやゲート埋め・打痕、カジリ、腐食部など ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。

Company：テラスレーザー
Price：1 million yen-5 million yen

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Discharge Coating and Build-Up Device "Spark Depot"

Full model change! With this one unit, anyone can easily achieve high-quality coating and build-up!

We would like to introduce the "Spark Depot" that we handle. With just one unit, anyone can easily achieve high-quality coating and build-up. Compared to conventional machines, the processing speed has increased by 1.5 times, realizing overwhelming on-site work efficiency. Additionally, power consumption has been reduced by 35%. 【Specifications (partial)】 ■ Primary input: AC100-110-200-220V, single phase 50/60Hz ■ Capacity: 1.5KVA ■ Dimensions (W×D×H): 330×415×380mm ■ Weight: 28.8Kg ■ Frequency variable range (spark count/second): 40 to 1,400Hz *For more details, please refer to the PDF document or feel free to contact us.

Company：テクノコート
Price：Other

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[Application Example] Build-up repair of plastic molding dies (textured processing)

High-quality meat buildup without thermal distortion (warping or secondary shrinkage) is achieved! No defects occur!

We would like to introduce a case of buildup on a plastic molding die. The mold has a texture applied to the entire recessed area, resulting in very thin texture burrs. In argon welding, secondary shrinkage tends to occur at the boundary, and buildup also occurs on the surrounding texture, requiring re-texturing. Buildup repairs using the "Depo Series" electrical discharge coating and buildup device do not cause thermal effects (warping or shrinkage) and do not melt the mold material, preventing these issues from occurring. Please feel free to contact us when you need assistance. *For more details, please refer to the PDF document or feel free to contact us.

Company：テクノコート
Price：Other

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[Use Case] Repair of Large Plastic Molding Dies

Significantly improved work efficiency! It is possible to perform localized repair without removing the mold from the molding machine!

In the case of molds for room air conditioner casing, the total weight is about 10 tons, making it cumbersome to unload from the molding machine and set it up again. Additionally, there is a slight difference in dimensional accuracy between the temperature of the mold after it has cooled to room temperature during build-up repair and precision finishing, and the dimensional accuracy when the mold is set back into the molding machine and the temperature is raised to molding temperature, which can lead to the reoccurrence of burrs due to the thermal contraction and expansion of the mold. The discharge coating and build-up device "Depo Series" is portable and can operate with only a 100V power supply. It allows for build-up repairs to be conducted inside the molding machine while the mold remains at an elevated temperature without needing to unload it. [Improvement Examples with the Depo Series] - Minimal excess build-up metal, no finishing required - Build-up repairs possible without unloading the mold from the molding machine - Significant improvement in work efficiency *For more details, please refer to the PDF materials or feel free to contact us.

Company：テクノコート
Price：Other

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[Use Case] Repair of rubber tire molding dies (aluminum alloy) through build-up welding.

Repairing low-melting-point aluminum without melting it! This can also shorten the finishing time.

We would like to introduce examples of applications for the discharge coating and buildup device "Depo Series." Even difficult aluminum buildup can be easily welded without melting the mold's protruding parts. Since there is less excess buildup metal, finishing time can be reduced. [Improvement examples with the Depo Series] ■ Workpiece: Mold for forming rubber tires for automobiles ■ Material: Aluminum alloy ■ Repair area: Worn protruding parts of the mold *For more details, please refer to the PDF document or feel free to contact us.

Company：テクノコート
Price：Other

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The optimal discharge coating and buildup device for coating: 'T-SPARK'

Can be done on-site! Locally! Strong adhesion strength!

"T-SPARK" is a discharge coating and buildup device that allows anyone on-site to easily apply the desired functions to specific areas, forming a high-performance coating. It is a device that achieves excellent cost performance. [Features] - Improved productivity and reduced defect rates through preventive maintenance of aluminum die-casting molds - Prevention of burrs in press molds and cutting processes - Enhanced wear resistance and retention strength of jigs and holding tools *For more details, please refer to the PDF document or feel free to contact us.

Company：テラスレーザー
Price：1 million yen-5 million yen

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現場での肉盛補修に最適な放電被覆・肉盛装置『 T-SPARK 』

熱の悪影響がない高品質な肉盛補修を圧倒的な現場作業で実現します

『T-SPARK』は、金型・機械部品・治工具の摩耗・打痕・カジリ・ピンホール・加工ミスなどに幅広く対応可能です。短納期への対応が求められる金型メンテナンス現場のマストアイテムです。【特徴】・プラスチック・ゴム成形金型のPL部への肉盛補修・アルミダイカスト・鋳造製品の肉盛補修・機械部品などの肉盛補修 ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。

Company：テラスレーザー
Price：1 million yen-5 million yen

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